The Kiln Went Cold in Zanesville

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“That was the last one I will ever make.” — Why a 71-year-old Ohio potter is letting his final 194 handmade monster lanterns go at 49% off.

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Vernon Kesler at his workbench with a lit ceramic mummy lantern, his cracked brick kiln standing cold behind him
Vernon Kesler at the bench where he has shaped every face since 1983. Behind him: the kiln he built himself, cold for the first October in forty-three years.

Americans will spend roughly four billion dollars on Halloween decorations this year, and most of it is molded PVC that will be in a landfill by Thanksgiving. A carved pumpkin caves in after five days. A battery tealight runs a flicker loop about three seconds long, and once you notice the loop you cannot stop noticing it. By the time the children come up the walk on the thirty-first, half the porches on the street are lit by something that looks like it was printed rather than made.

Vernon Kesler has been fighting that particular loss for forty-three Octobers, one lantern at a time, in a cinderblock shop behind his house in Zanesville, Ohio. This year is the last one.

The man who fires the crowd

A workshop shelf lined with the finished glazed monster lanterns from the final firing
What came out of the August firing, on the shelf by the north window. Vernon calls them “the crowd.”

Zanesville earned the name Clay City honestly. Weller, Roseville and McCoy all ran their potteries within a few miles of Vernon’s street, and for most of the last century a Zanesville kid grew up knowing what a good glaze looked like the way a Detroit kid knew engines. Vernon started at nineteen, sweeping floors for an old production thrower who had come up through the Roseville works and who charged him nothing to learn on the condition that he never rushed a drying rack.

The lanterns began in 1983, and not as a product. His street ran heavy with trick-or-treaters, and he wanted something on the rail that would still be lit and still be warm when the last small group came through at nine o’clock. He made a pumpkin with a stubby stem for a lid. The next year a neighbor asked for a black cat. Then a ghost, a mummy, a pumpkin in a witch’s hat.

Forty-three Octobers later there are seven faces, and Vernon does not call them variants. He calls them the crowd.

“A face out of a mold is the same face ten thousand times. Press one with your thumb and it looks back at you.”

Why one of Vernon’s holds a flame all night

Clay-covered hands cutting the eye openings into an unfired mummy lantern
Every face is pressed by thumb into soft clay. It is why no two in the crowd are the same.

Set one of his next to a supermarket lantern and the difference registers in your hand before you can put words to it. There are reasons for that, and Vernon has names for all of them.

Six things that go into every piece in the crowd

The Zanesville Clay Body. His stoneware is cut with grog — ground fired clay mixed back into the raw clay. Grog lets a wall expand and contract without splitting, which is the whole reason a live flame can burn inside a piece sitting on a forty-degree porch rail.

The Cone-6 Fire. Every lantern is fired to 2,232 °F, high enough to vitrify. That is the line between stoneware and ordinary decor pottery: at that temperature the clay closes up and stops drinking water, so frost has nothing to get into and split. It can live outdoors all season.

The Chimney Lid. The lid is not a decoration. Heat leaves through the stem opening and pulls fresh air in through the eyes and mouth — a chimney the size of your thumb. That draw is why the wick burns clean and steady for hours instead of smoking itself out.

The Two-Cone Cut. The eyes are cut on an angle from the inside out, so the light leaves as two soft cones and lands on the wall behind. A straight-drilled hole throws a flat dot. This is the detail that makes a lantern look like it is looking at something.

The Thumb-Pressed Face. No molds, no casting slip, no seam lines. Each face is pressed and cut by hand in soft clay, which is why the mummy’s wrappings sit a little differently on every single one.

The Iron Speckle. The freckling across the glaze is not printed. It is iron in the raw clay coming up through the glaze in the fire. It cannot chip off, because it is not on the surface — it is the surface.

Small enough for one hand — and it takes any tealight you already own

Hands lifting the lid off a mummy lantern and lowering an ordinary tealight inside, a coffee mug beside it for scale
Lid off, tealight in, lid back on. The mug beside it is the size of it.

They stand about the height of a coffee mug, take an ordinary tealight, and come in seven faces: the classic jack-o’-lantern, a wicked-grinning pumpkin, a pumpkin in a witch’s hat, the black cat, the mummy, the ghost, and the skull.

The night it stopped being about Halloween

Three lit monster lanterns on a porch rail at dusk as a child in costume comes up the walk
Nine o’clock on the thirty-first — the hour Vernon has been building for since 1983.

There is one story Vernon tells, and he tells it plainly, without decorating it. A few years back a young mother stopped on his walk with a boy who would not go up to any house with a motion-activated skeleton on it. She asked whether they could just stand by the rail a minute, where it was quiet and warm.

They stayed about ten minutes. The boy took his mask off and watched the flame move behind the mummy’s eyes.

“That is the whole thing,” Vernon says. “Not scaring anybody. Giving them somewhere warm to stand.”

The arch cracked in March

Vernon built his kiln in 1981 out of hard firebrick he pulled from the old Mosaic Tile works when it came down — a wagonload at a time, for almost nothing, brick by brick, on his own. It has been fired more than nine hundred times.

In March he opened it after a cooldown and found a crack running the length of the arch, on the underside, where forty-five years of heat had arrived first. He mortared it, strapped it, and gave it a slow test fire. It held.

So in August he loaded it one final time, packed to the shelves, and gave it fourteen hours. When it came down and he opened the door, everything inside was good.

One hundred and ninety-four pieces came out of that firing. That is not a limited run. That is the entire remaining supply, and there is no way to make another one, because there is no kiln to make it in.

“A man builds one kiln in his life if he is lucky. I am not building a second one.”

He is direct about why there will not be another. Laying up a kiln takes a summer, a few thousand dollars in brick, and a back that can carry sixty-pound bags of castable up a ramp all day. At seventy-one, he has the summers. He does not have the back. “I could tell you I might get to it,” he says. “I would be lying to you and to myself.”

What he misses most is not the money. It is August: loading the shelves at five in the morning while it is still cool, the smell of the burners catching, sitting out with a thermos watching the cones through the spy hole. Forty-three of those, and no forty-fourth.

Why he is letting them go for so little

Vernon wrapping a black cat lantern in newsprint among shipping boxes
Boxing the last of the crowd. “They were built for porches. That is where they ought to end up.”

A gallery in Columbus offered to take the whole run at fifty-nine dollars a piece. Vernon turned it down, and not because the number was too low.

“They would have sat in a case,” he says. “A lantern in a glass case is a dead thing. It has never had a candle in it.”

His granddaughter Ruthie, 26, is the one who set up the little shop, photographed every face on the porch rail, and finally put a price on them at all. They kept it deliberately low — $29.99 a piece, 49% off the $59 that gallery would have put on the tag — for a plain reason. There are 194 of them and no room to store them, and Vernon would rather every last one be lit on somebody’s rail this October than boxed in a barn.

“Put a candle in it,” he says. “That is all I want out of this.”

While the last of the final firing lasts:

See the remaining lanterns

7 faces · $59 now just $29.99 · check availability →

What people are saying about Vernon’s lanterns

A woman setting a lit jack-o-lantern lantern onto her porch rail at dusk
The black cat lantern lit on a kitchen windowsill beside a coffee mugA child in a sheet costume leaning in to look at the lit mummy lantern on a coffee tableTwo women laughing over cider on a patio with the skull lantern lit between themA hand setting the witch hat lantern on a mantel beside family photos
Sent in by buyers: porch rails, windowsills, coffee tables and mantels — mostly still out well past the thirty-first.
★★★★★

“I bought the mummy expecting a cute knick-knack. It is heavy. It rings when you tap it. A tealight burned in it for four hours on our front step in the rain and it did not blink.”

Rebecca H., 58 · Grand Rapids, MI

★★★★★

“My husband grew up outside Zanesville and knew exactly what it was the second he picked it up. We ended up with the cat and the ghost. They are staying out well past Halloween.”

Marcia D., 64 · Louisville, KY

★★★★★

“What sold me was the eyes. The light goes up the wall in two soft cones instead of a flat spot. My grandson sat on the porch and watched it like it was television.”

Donald P., 69 · Bloomington, IN

Where to get one of Vernon’s lanterns

Where can I buy them?

Only here, through the shop Ruthie set up. They are not sold on Amazon, Temu, or in any store. If you see them listed somewhere else, they are not Vernon’s.

How long will they be available?

Only while the final firing lasts. One hundred and ninety-four pieces came out of that kiln in August, a good share of them have already shipped, and the kiln cannot be fired again. When the last one goes, that is the end of it.

What if it is not right for my porch?

There is a 30-day, no-questions-asked money-back guarantee. If it is not what you hoped for, send it back for a full refund. One email is all it takes.

Forty-three Octobers, one last firing, 194 pieces. Then the shelf is bare.

Check availability

Limited quantity · 7 faces · $59 just $29.99 · 30-day guarantee

★★★★★

“We have bought a plastic lantern from the seasonal aisle every October for years and thrown it out every November. This one is going in the attic with the Christmas things, carefully.”

Sharon K., 61 · Dayton, OH

★★★★★

“Ordered the pumpkin in the witch hat for my sister and had to order a second one for myself before it even arrived. The speckles in the glaze are lovely up close.”

Yvonne T., 66 · Asheville, NC

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